Design plan formulation
Analyze customer needs, consider actual application scenarios and production process requirements, formulate appearance and structural design plans that meet customer expectations, and ensure they are reasonable and feasible.
Silicone Mold Design Capabilities
Mold Design Capabilities for Silicone Products
Our design team is passionate and experienced, and can provide innovative and practical product design solutions according to customer needs. During the design stage, we communicate with customers in depth to understand their specific requirements such as appearance and structure, conduct demand analysis, and customize the best solution to ensure accuracy and feasibility.
Appearance design optimization
Based on customer aesthetic standards and market trends, taking into account the characteristics of silicone materials, we optimize the design of an appearance that meets the product positioning and brand image to enhance its market competitiveness.
Structural design optimization
Based on the appearance design, optimize the product structure, comprehensively consider functionality, stability and durability, and ensure good performance and user experience during use.
Cost-effectiveness evaluation
Comprehensively consider factors such as production process, material selection and manufacturing cost to evaluate cost-effectiveness, reasonably control costs to ensure product competitiveness and provide sustainable business value to customers.
Functional design considerations
Focus on product functional design, combining silicone material characteristics and process requirements to ensure that the product functions stably and reliably during use.
Performance optimization design
Focus on product performance optimization design, and improve product performance by selecting appropriate silicone materials, optimizing product structure and processing technology, etc.
Mould structure design
Design a reasonable and stable mould structure to meet the product appearance and structural design requirements, and ensure that the product shape, size and surface quality meet customer needs.
Material selection and processing technology
Select high-quality steel and choose appropriate processing technology according to product requirements and production environment to ensure the accuracy and quality of mold making.
Mold manufacturing process planning
Develop a detailed mold manufacturing process planning to ensure that the mold manufacturing process proceeds in an orderly manner.
Mold Solutions for Custom Silicone Products
As your partner, we are well aware of your pursuit of flexibility and efficiency in product production. In order to better meet your needs, we provide two types of mold options: sample molds and mass production molds.
Sample mold production
The sample mold production cycle is 3-7 days. Compared with mass production molds, the production cost is greatly reduced, providing you with fast samples and small-scale production solutions, saving capital investment to achieve product trial production and market verification.
Mass production mold production
Mass production mold productionFor mass-produced products, we provide professional mass production mold production services with a production cycle of about 20-25 days, ensuring high quality and high efficiency, and providing reliable guarantee for large-scale production.
Cost Plan for Mold Opening
We have our own mold making and processing center, with an experienced and skilled team and advanced equipment and technology. We can provide high-quality, customized mold making services for projects of all sizes. You need to provide 3D design drawings or samples of the product for quotation evaluation. If design services are required, the cost is included in the total cost.
Detailed quotation list for silicone mold making services:
- Product design and mold design costs
- Mold material costs
- Processing difficulty and time costs
- Mold surface treatment costs
- Equipment depreciation and electricity costs
- Site management costs
- Other costs
Mold Manufacturing Workshops for Silicone Products
In the field of silicone customization, the quality and performance of the mold directly affect the cost and quality of the product. Our company has its own silicone mold making capabilities, equipped with advanced CNC machining centers and high-precision processing equipment to ensure the accuracy and quality stability of mold making.
Data Detection Center
Test and analyze molds to ensure that they meet the required specifications and can effectively produce high-quality parts.
CNC Machining Center
High-precision machining, fast machining speed, multi-axis linkage, automatic tool change, etc.
EDM Machining Center
Precision EDM, high-speed machining, small detail machining capabilities, automatic electrode replacement, etc.
Attention to Design Details
PL line design: We pay attention to the design of PL line to ensure smooth demoulding of the mold and complete product shape.Demolding method and mold opening method: According to product characteristics and requirements, choose appropriate demoulding method and mold opening method to ensure production efficiency and product quality.Mold layout mode: Consider mold material utilization and production efficiency, optimize mold layout mode, improve production efficiency and save costs.
Material Selection and Processing Accuracy
Mold material selection: We select high-quality steel of different grades, and select suitable mold materials according to different product requirements and production environments to ensure the wear resistance and service life of the mold.Mold equipment accuracy and speed: We are equipped with advanced CNC machining centers and precision machining equipment to ensure the accuracy and speed of mold processing, improve production efficiency and quality stability.Tool selection and surface treatment: We use high-quality tools and tool coatings, combined with appropriate surface treatment processes, to ensure the accuracy and surface quality of mold processing.
Mold Assembly & Debugging
Molding requirements are particular: During the mold assembly process, we strictly follow the mold assembly requirements to ensure the normal operation of the mold and the quality stability of the product.Mold trial and mold trial report: We provide mold trial services and provide detailed mold trial reports, including mold performance testing, product quality evaluation, etc., to ensure that the mold meets customer needs and requirements.Customer satisfaction guarantee: We pay attention to communication and feedback with customers, and continuously optimize mold design and production according to customer needs and feedback to ensure customer satisfaction and trust.
Professional Team
Our team consists of a group of experienced and skilled professionals, including mold design engineers, CNC machining technicians and mold debugging engineers. They have rich experience and deep expertise in the field of silicone mold making, and can provide customers with high-quality customized services.
Mold process designer
Responsible for the overall design and process planning of the mold, including PL line design, demoulding method and mold opening method selection, etc., to ensure the smooth progress of the mold making process.
CNC machining technician
Responsible for the operation and maintenance of CNC machining equipment to ensure the accuracy and quality of mold processing.
Mold debugging engineer
Responsible for the assembly, debugging and trial mold work of the mold to ensure stable operation of the mold and meet product quality standards.
Various Types Of Mold Design Services
After understanding your customization details, our designers will create product blueprints and mold drawings for your custom-made item. We prioritize the safety, comfort, and usability of our products. Our dedicated engineering team is committed to delivering a perfect and innovative custom solution for you.
Multi-cavity cold runner system
Hot and cold dual material flow system
Four-point cold runner system
Single point eccentric cold runner system
Side-inlet cold runner system
Cold nozzle
Hot runner system
Hot runner system
