Silicone OverMolding Manufacturing Solutions

Silicone Material

Home / Silicone Material

Providing Customized Silicone Solutions

In today's increasingly competitive manufacturing industry, choosing the right materials and processes is crucial to product performance and cost. As your partner, we are committed to providing you with customized silicone solutions to meet your product performance and functional requirements. Choose us and you will get:
Professional silicone material and process technology supportCustomized product solutions to meet your unique needsExcellent product quality and stable supply guaranteeEfficient production cycle and competitive price Advantage

Properties of Silicone

Softness

Silicone has good softness and elasticity and can return to its original shape after deformation, so it is often used to make soft parts or fillers.

Temperature Resistance

Silicone has excellent temperature resistance and can remain stable in both high and low temperature environments, and has a wide range of applications.

Chemical Resistance

Silica gel has good chemical resistance, is not easily corroded by chemicals such as acids and alkalis, and has good stability.

Insulation

Silica gel is an excellent insulating material with good electrical insulation properties, so it is widely used in insulating components of electronic products.

Transparency

Silicone can have good transparency and can be used to make transparent or translucent parts, such as sealing rings, pipes, etc.

Weather Resistance

Silicone is not easily affected by natural environmental factors such as ultraviolet rays and oxygen, so it is often used in the manufacture of outdoor products or components that are exposed to the external environment for a long time.

Waterproof Rerformance

Silicone is a very tight material that can effectively prevent water from penetrating. This makes silicone widely used in the manufacture of waterproof seals, waterproof coatings and underwater equipment.

Shock Absorption Rerformance

Silicone can effectively absorb shock and vibration, reducing the impact of external shock on equipment or components. This makes silicone widely used in shock-absorbing pads, shock-absorbing gaskets and other occasions where vibration needs to be reduced.

Eco-friendly and Skin-friendly

Environmentally friendly materials, do not contain harmful substances, do not release toxic gases when used, and are recyclable. They are comfortable to contact with human skin, non-allergic and non-irritating, and are often used in skin contact parts for medical and beauty applications.

What is Liquid Silicone

Liquid Precipitated Silicone

Precipitated silica is a type of silica prepared by the sol-gel process. In this process, a silicate solution (such as ethyl silicate) is gelled under specific conditions to form a gel, which is then converted into solid silica by heat or chemical treatment. This preparation method makes the microstructure of the silica very uniform and has good physical and chemical properties. It is often used to prepare high-performance silica materials, such as silica fillers, coatings, and molded products.

  • Uniform Microstructure
  • High Stability Of Inished Products
  • Strong Process Controllability

Liquid Vapor Phase Silicone

Fumed silica gel is a type of silica gel prepared by the gas phase method. In this process, a silicon source (usually silicon chloride) reacts with hydrogen or oxygen at high temperature to produce gaseous silicon compounds, which then undergo polymerization under the action of an appropriate catalyst and deposit on the wall of the reaction chamber to form solid silica gel. Fumed silica gel has the characteristics of high purity, good uniformity, and fine microstructure. It is often used to prepare high-performance silica gel products, such as optical devices, electronic component packaging materials, etc.

  • High Purity
  • Fine Microstructure
  • Flexibility

Advantages of Liquid Silicone

Excellent fluidity

Liquid silicone has excellent fluidity and can easily fill every tiny space in the mold to produce more uniform and detailed products. This fluidity advantage not only ensures the overall quality of the product, but also makes the surface of the product smooth and beautiful.

Small PL mold line

The production of wavy silicone can usually adopt PL mold line. Since the silicone mold can be designed to be smaller and finer, the PL mold line is also smaller accordingly. Such a design not only saves space and improves production efficiency, but also makes the equipment more flexible and can adapt to production scenarios of different scales and needs.

High degree of production automation

Liquid silicone production can be highly automated, using automated production lines to achieve continuous and stable production, improve efficiency, reduce manual operations and the risk of human error, and ensure product consistency and quality stability.

High cleanliness

Since the production process of wavy silicone is usually carried out in a closed mold, it can effectively reduce the entry of external pollutants and maintain the cleanliness of the production environment. This is especially important in industries that require high purity or clean-room environments, such as medical device manufacturing and electronics production.

What is Solid Silicone

Solid Precipitated Silica Gel

Precipitated silica gel is a silica gel prepared by the sol-gel method, in which a gel is formed by gelation and then the gel is converted into solid silica gel. Precipitated silica gel has a uniform microstructure and high chemical stability.

  • Good Uniformity
  • High Purity
  • Flexibility In Molding

Solid Fumed Silica Gel

Gas-phase silica gel is silica gel prepared by the gas phase method. During the preparation process, the silicon source reacts with hydrogen or oxygen under high temperature conditions to produce gaseous silicon compounds, which are then deposited on the wall of the reaction chamber under the action of a catalyst to form solid silica gel.

  • High Purity
  • Fine Microstructure
  • High Production Efficiency

Advantages of Solid Silicone

Simple mold making and low cost

Solid silicone products are usually made by simple processes such as calendering, extrusion or molding. These processes are simpler than the injection molding process of liquid silicone, with low mold costs and simple production processes, which in turn reduces manufacturing costs.

Convenient mold conversion

The preparation process of solid silicone is simple and flexible. The mold can be easily converted when producing products of different types or shapes, which improves production efficiency and flexibility and can respond to changes in market demand more quickly.

Low raw material cost

The raw material cost of solid silicone is relatively low. Compared with wavy silicone, the preparation process of solid silicone does not require special solvents or additives, so the cost is more economical.

Suitable for cost-sensitive applications

Due to the advantage of low cost, solid silicone is often selected in cost-sensitive applications. This includes scenarios where mass production is required or cost control is more critical.

Mold and Sample Acquisition

Our customer service is online 24/7 to provide you with professional advice.

  • Rapid Prototype
  • Free consultation service
  • Free similar samples for referance
  • DFM report
Get Free Sample

Requirements Analysis and Solutions

Based on your specific needs and project requirements, we will provide you with customized solutions to best meet your needs.

Free DFM report

Quick Quote

Contact us to quickly provide you with better silicone and plastic product prototypes.

Quick Quote