Silicone OverMolding Manufacturing Solutions

Language:

English

English

Silicone Empowers Excellence

Project Quotation

Silicone Products Manufacturing Capacity

Home / Manufacturing Capacity

Why Choose SiliconePlus as Silicone Products Manufacturer?

As the source factory of the industry-leading silicone product encapsulation processing and molding technology, we have:

Advanced equipment

Equipped with internationally leading production equipment to ensure efficient and stable production.

Professional team

With experienced engineers and technicians, providing full technical support.

Strict quality control

Implement a strict quality control system to ensure that every product meets the highest standards.

Continuous innovation

Constantly develop new processes and new materials to improve product performance and meet market demand.

Liquid Silicone Molding Technology

Committed to providing the best quality liquid silicone molding solutions. Whether your demand is large or small, we can provide you with the most suitable products with efficient and precise manufacturing capabilities.

The best choice for mass production

Liquid silicone injection molding process

Our liquid silicone injection molding process is designed for mass production. Through high-precision injection molding equipment and advanced process control, we are able to achieve:

High efficiency:quickly produce large quantities of products, shorten delivery cycles, and meet market demand.
High precision:Each product is finely processed to ensure the consistency of size and performance.
High quality:Use high-quality liquid silicone materials to ensure that the product has excellent durability and stability.

Flexible solution for small batch customization

Liquid transfer molding process

For small batch orders, our liquid transfer molding process is the best choice. This process has the following advantages:

Flexible production:Ability to quickly switch molds and process parameters to meet the production needs of small batches and multiple varieties.
Cost-effectiveness:Reduce mold and material waste and reduce production costs.
High customization:Provide highly customized products according to customer needs to meet special specifications and functional requirements.

Solid Silicone Molding Technology

We are committed to providing high-quality Silicone molding solutions.The following is our main solid silicone molding process classification and its detailed introduction:

Silicone compression molding

Silicone compression molding process (Compression Molding) is a traditional and efficient silicone molding method, suitable for silicone products of various complex shapes. Process characteristics:

High precision:It can produce high-precision and high-quality silicone products.
Diversity:It is suitable for the production of silicone products of various shapes and sizes.
Efficient production:Molding multiple products at a time, suitable for mass production.

Silicone extrusion molding

Silicone extrusion molding process (Extrusion Molding) is suitable for the production of long strips, tubes and lines of silicone products, with the advantage of continuous production. Process characteristics:

Continuity:It can produce continuously and has high efficiency.
Consistency:The product size and shape are consistent, and the quality is stable.
Flexibility:Silicone products with different cross-sectional shapes can be produced.

Silicone calendering

Silicone calendering is suitable for the production of silicone sheets and film products, with the characteristics of high efficiency and high quality. Process characteristics:

High efficiency:Fast production speed, suitable for mass production.
High quality::Uniform product thickness and smooth surface.
Versatility:Silicone sheets of different thicknesses and widths can be produced.

Silicone potting molding

Silicone potting molding (Potting and Encapsulation) is suitable for the encapsulation and protection of electronic components, providing excellent waterproof and dustproof properties. Process characteristics:

Protection:Provides protection such as waterproof, dustproof, and insulation.
Reliability:The performance of the encapsulated electronic components is stable and the service life is long.
Flexibility:Suitable for electronic components of various shapes and sizes.

Silicone dispensing molding

Silicone dispensing molding process (Dispensing Molding) is suitable for small batches and multiple varieties of customized silicone products with strong flexibility. Process characteristics:

High precision:Able to accurately control the amount of silicone dripping.
Flexibility:Suitable for complex shapes and small batch production.
Versatility:Can produce silicone products of various colors and hardness.

Silicone Product Back-end Process

We not only provide high-quality silicone molding services, but also strive to provide customers with one-stop back-end processing solutions. The following is an introduction to the key processes after our silicone product molding, covering the printing, UV spraying, laser engraving and back glue processing of silicone products, adding more value and charm to your products.

Showing personality and beauty

Silicone product printing

Our silicone product printing process uses advanced screen printing and digital printing technology to ensure that every detail is clear and exquisite.

Durable and bright, better protection

UV spraying

Our UV spraying process uses advanced ultraviolet curing technology to provide high-quality surface coatings for silicone products, enhancing the protective performance and aesthetics of the products.

Fine engraving, full of technological sense

Laser engraving processing

Our laser engraving process uses advanced laser engraving technology to engrave fine patterns and texts on silicone products, presenting a unique sense of technology and art.

Strong adhesion and more convenient use

Adhesive treatment

Our laser engraving process uses advanced laser engraving technology to engrave fine patterns and texts on silicone products, presenting a unique sense of technology and art.

Automated Production Line for Silicone Products Manufacturing

we are not only committed to providing high-quality silicone molding services, but also continuously introducing and optimizing advanced automated production lines. Providing efficient, accurate and reliable solutions for your product production.

Efficient feeding to ensure continuous production

Automated feeding

Our automated feeding system uses advanced mechanical and intelligent control technology to efficiently and stably deliver raw materials to the production line to ensure continuous and uninterrupted production.

Efficient and stable:The automated feeding system can greatly improve production efficiency, reduce manual operations, and improve the continuity and stability of the production line.
Intelligent control:Using an intelligent control system to monitor and adjust the feeding speed and quantity in real time to ensure the accuracy and stability of raw material supply.
Reducing waste:Effectively reduce the waste of raw materials, reduce production costs, and improve production efficiency.

Precise dispensing to improve product quality

Automated dispensing

Our automated dispensing system uses high-precision dispensing equipment, which can achieve precise and efficient dispensing operations during the molding process of silicone products to ensure the quality and consistency of each product.

High precision:The automated dispensing system can accurately control the amount and position of each dispensing to ensure the quality and consistency of the product.
High efficiency:The automated dispensing operation is fast, which greatly improves production efficiency and meets the needs of mass production.
Strong flexibility:The system can be flexibly adjusted according to the needs of different products to adapt to diverse production tasks.

Intelligent inspection to ensure quality

Automated quality inspection

Our automated quality inspection system uses advanced image recognition and sensing technology to automatically detect each product on the production line in real time to ensure stable and reliable product quality.

High precision:The automated quality inspection system can detect various parameters and indicators of the product to ensure that each product meets the highest quality standards.
Real-time detection:The system can detect products on the production line in real time, promptly detect and eliminate unqualified products, and ensure the quality of the products leaving the factory.
Data recording:Automatically record the inspection data of each product, provide complete quality traceability and analysis, and provide strong support for quality management.

Silicone Products Quality Control Process

We always adhere to quality first and are committed to providing customers with high-quality silicone products. The following is our silicone product processing and molding quality control process to ensure that each product meets the highest quality standards.

Raw material inspection
Production process control
Intermediate product inspection
Finished product inspection
Factory inspection

Raw material inspection
Strict screening:We only use raw materials from high-quality suppliers to ensure the purity and stability of the materials.
Component analysis:Component analysis is performed on each batch of raw materials to ensure that the materials meet the specified chemical and physical indicators.
Incoming material inspection:Strict incoming material inspection is implemented, including appearance, size, hardness, tensile strength and other indicators to ensure the qualified rate of raw materials.
Production process control
Standardized operation:Strictly follow the standardized operating procedures for production to ensure the standardization and uniformity of each link.
Equipment calibration:Regularly calibrate and maintain the production equipment to ensure the accuracy and stability of the equipment.
Process monitoring:During the production process, multiple monitoring points are set to monitor the production parameters and process conditions in real time to ensure the consistency and stability of the product.
Quality inspection:Quality management personnel regularly inspect the production site to promptly identify and solve potential problems and ensure the smooth progress of the production process.
Intermediate product inspection
Semi-finished product inspection:Semi-finished product inspection is carried out after the product is formed, including size measurement, appearance inspection, hardness test, etc., to ensure that the quality of semi-finished products meets the standards.
Process parameter recording:Detailed records of production parameters and process conditions for each batch of products to ensure product traceability and consistency.
Sample testing::Samples are taken for function and performance testing to ensure the reliability and stability of the product in subsequent use.
Finished product inspection
Combination of full inspection and random inspection:A combination of full inspection and random inspection of finished products ensures that each product meets quality requirements.
Multi-dimensional inspection:Including inspections of multiple dimensions such as size, appearance, hardness, tensile strength, and aging resistance to ensure the overall quality of the product.
Packaging inspection:Inspect the packaging of the product to ensure that the packaging is complete and firm to prevent damage during transportation.
Factory inspection
Pre-shipment re-inspection:Final re-inspection before the product leaves the factory to ensure that all products meet customer requirements and relevant standards.
Random sampling:Random sampling of batch products to ensure the quality stability and consistency of large-scale products.
Test report::Issue a detailed test report and ship it with the product to make customers more assured of product quality.